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Cummins ISB CM850 (2003-06) Fault Code: 2964 PID: 105 SPN: 105 FMI: 15 Intake Manifold Temperature High – Data Valid But Above Normal Operating Range – Least Severe Level.

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Cummins ISB CM850 (2003-06) Fault Code: 2964 PID: 105 SPN: 105 FMI: 15 Intake Manifold Temperature High – Data Valid But Above Normal Operating Range – Least Severe Level. Intake manifold air temperature signal indicates intake manifold air temperature above engine protection warning limit.

The intake manifold air temperature sensor measures the temperature of the charge-air as it passes through the intake manifold.

Possible causes:

1)Plugged charge-air cooler fins
2)Restricted airflow through the charge-air cooler
3)Undersized charge-air cooler
4)High turbocharger compressor outlet temperature.

The sensor return configuration for Euro 4 ISB engines has been changed for automotive wiring harnesses manufactured from February 2012 onward. The new style wiring harnesses can be be identified using the method below:

1)Disconnect the ECM connector
2)Disconnect the camshaft position sensor
3)Disconnect the intake manifold pressure/temperature sensor
4)Check for continuity between the intake manifold pressure/temperature sensor RETURN pin and the camshaft position sensor RETURN pin
5)Check for continuity between ECM pin 47 and the camshaft position sensor RETURN pin
6)Use the table below to determine which harness is fitted to the engine.

NOTE: QSB engines, all C series engines, and all L series engines are not affected by this change.

Possible repairs:

1)Replace the ECM.
2)Replace the engine harness.
3)Replace the OEM harness.

Cummins ISB CM850 (2003-06) Fault Code: 2963 PID: 110 SPN: 110 FMI: 15 Engine Coolant Temperature High – Data Valid but Above Normal Operational Range – Least Severe Level. Engine coolant temperature signal indicates coolant temperature is above the engine coolant temperature engine protection warning limit.
Cummins ISB CM850 (2003-06) Fault Code: 2962 PID: 412 SPN: 412 FMI: 0 EGR Temperature – Data Valid But Above Normal Operating Range, Moderately Severe Level.
Cummins ISB CM850 (2003-06) Fault Code: 2961 PID: 412 SPN: 412 FMI: 15 Exhaust Gas Recirculation (EGR) temperature – Data Valid but Above Normal Operating Range, Least Severe Level.
Cummins ISB CM850 (2003-06) Fault Code: 2773 PID: SPN: 3226 FMI: 0 Aftertreatment Outlet NOx – Data Valid but Above Normal Operational Range – Most Severe Level. The engine NOx output is higher than recommended levels.
Cummins ISB CM850 (2003-06) Fault Code: 2772 PID: SPN: 3226 FMI: 15 Aftertreatment Outlet NOx – Data Valid But Above Normal Operational Range – Least Severe Level. The engine NOx output is higher than recommended levels.
Cummins ISB CM850 (2003-06) Fault Code: 2771 PID: SPN: 3234 FMI: 9 Aftertreatment Outlet NOx Sensor – Abnormal Update Rate. No communications or valid data transfer rate detected on the J1939 datalink between the ECM and the aftertreatment outlet NOx sensor.

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